The Fourth Industrial Revolution: Reshaping Industrial Process Control and Instrumentation

The Fourth Industrial Revolution (4IR) is a term that describes the current era of rapid technological advancements characterized by the fusion of physical, digital, and biological systems. This revolution is fundamentally changing the way we live, work, and interact with one another. At the heart of 4IR lies the integration of cutting-edge technologies such as artificial intelligence (AI), the Industrial Internet of Things (IIoT), robotics, and automation, transforming industries and reshaping the global economy.

4IR will bring about significant changes and innovations in industrial process control and instrumentation. Here are some key predictions for how these products and systems will evolve:

Enhanced connectivity: The proliferation of IIoT devices and smart sensors will enable real-time monitoring and control of industrial processes. This increased connectivity will allow seamless communication between machines, systems, and operators, improving efficiency, reducing downtime, and optimizing performance.

Advanced analytics and AI: Integrating AI and machine learning algorithms will revolutionize data analysis in industrial settings. These technologies will enable predictive maintenance, anomaly detection, and process optimization by analyzing vast amounts of data generated by sensors and control systems. This will result in improved decision-making, reduced costs, and increased productivity.

Cloud-based solutions: The adoption of cloud computing will continue to grow, allowing for the massive storage, processing, and analysis of industrial data. Cloud-based platforms will enable remote monitoring, control, and collaboration, making it easier for businesses to manage their operations worldwide.

Augmented and virtual reality: AR and VR technologies will play a significant role in industrial process control and instrumentation. These technologies will enable immersive training experiences, remote assistance, and real-time visualization of complex processes. This will enhance the skills of the workforce and improve overall operational efficiency.

Cybersecurity: As industrial systems become more connected and digitized, the importance of cybersecurity will continue to grow. Robust security measures, such as encryption, authentication, and network segmentation, will be crucial to protect industrial control systems from cyber threats and ensure the integrity of sensitive data.

Modular and flexible design: Industrial process control products and instrumentation will increasingly adopt modular and flexible designs to accommodate industries' rapidly changing needs. This will enable businesses to quickly adapt to new technologies, processes, and market demands, ensuring their competitiveness in the 4IR landscape.

As the Fourth Industrial Revolution unfolds, industrial process control and instrumentation will undergo significant transformations. The integration of advanced technologies, enhanced connectivity, and data-driven decision-making will reshape the way industries operate. Your role in embracing these changes and investing in the necessary technologies and skills is crucial. It will not only position your business to thrive in the 4IR era but also contribute to the overall progress and success of the industry.

Ives Equipment
https://ivesequipment.com
610-768-1600

The Dawn of the Industrial Metaverse: Tech Giants Redefine Industrial Processes

The Consumer Technology Association organizes the Consumer Electronics Show (CES), an annual trade show. This event, taking place every January at the Las Vegas Convention Center in Nevada, showcases new products and technologies in the consumer electronics industry. CES is famous for its innovative gadgets, cutting-edge technology, and product previews in various tech segments.

The first day of CES 2024 featured the debut of the 'Industrial Metaverse', a project resulting from a significant partnership among major technology companies. This consortium believes that the Metaverse's greatest potential lies not in gaming, but in key economic sectors such as manufacturing, infrastructure, transportation, and others.

As a leader in industrial technology, Ives defines the "Industrial Metaverse" as a groundbreaking fusion of digital and physical industrial processes. This concept moves beyond the traditional boundaries of virtual reality and digital twins, creating a comprehensive, interconnected digital ecosystem that mirrors and enhances real-world industrial environments.

The Industrial Metaverse promises vast potential for the United States' industrial markets. It provides an immersive platform for design, simulation, and collaboration, revolutionizing our approach to manufacturing, infrastructure development, and transportation systems. Integrating AI, IoT, and advanced analytics, the Industrial Metaverse optimizes operations, enhances productivity, and fosters innovation.

In this Metaverse, predictive maintenance and real-time monitoring become more efficient, reducing downtime and boosting productivity. Its collaborative nature allows for the seamless integration of supply chains, enhancing coordination and reducing costs. Moreover, it provides an unparalleled platform for training and skill development, using virtual environments for safe and effective learning.

The Industrial Metaverse is poised to transform the landscape of American industry, leading to smarter, more sustainable, and highly efficient operational models. It represents not just a technological leap, but a gateway to a new era of industrial revolution.

Ives Equipment
https://ivesequipment.com
610-768-1600

Preventing Winter Shutdowns: How Freeze Protection Ensures Continuous Industrial Operations

As winter's icy grip tightens, industries brace for the chilling effects of plummeting temperatures. One of the most significant challenges they face is the risk of operational shutdowns due to freezing conditions. In this scenario, freeze protection becomes a cornerstone for ensuring continuous industrial operations. Freeze protection is critical in preventing winter shutdowns and maintaining industrial productivity.

The first layer of defense against the cold is understanding the risk. Many industrial processes involve fluids – water, chemicals, oils – that can freeze at low temperatures. When these fluids freeze, they can expand, causing pipes and containers to burst or crack, leading to equipment failures, safety hazards, and costly repairs. The consequences aren't just physical; they can significantly impact production schedules, leading to financial losses and compromised client relationships.

This is where heat tracing systems come into play. Heat tracing, an essential component of freeze protection, involves applying heating elements alongside pipes, valves, tanks, and other critical components. These systems maintain a constant temperature, preventing the contents from freezing. Modern heat tracing solutions are sophisticated, with self-regulating capabilities that adjust the heat output based on the surrounding temperature. This ensures energy efficiency while providing reliable freeze protection.

Beyond heating elements, insulation is another vital aspect of freeze protection. Insulating pipes and tanks reduce heat loss, allowing heating systems to work more effectively and efficiently. The suitable insulation materials, combined with expert installation, can significantly reduce the risk of freezing.

Automation and monitoring technologies have also revolutionized freeze protection. With real-time monitoring systems, industries can remotely track the temperatures of their equipment and receive instant alerts if temperatures approach dangerous levels. This proactive approach allows for quick responses, minimizing the risk of a freeze-induced shutdown.

The implementation of freeze protection strategies must be a tailored process. Each industry and facility has unique needs based on its location, the nature of the materials handled, and the specific equipment used. A comprehensive risk assessment is crucial to identify vulnerable areas and design a freeze protection system that addresses these risks effectively.

Training and preparedness are equally important. Employees should be trained in the proper operation of freeze protection systems and emergency response procedures should a system failure occur. This training ensures that issues are addressed swiftly and effectively, minimizing downtime.

Industries must also consider the environmental impact of their freeze protection strategies. Eco-friendly antifreeze solutions, energy-efficient heat tracing systems, and sustainable insulation materials are increasingly available, allowing industries to protect their operations from the cold while being mindful of their environmental footprint.

In conclusion, as the cold season approaches, the importance of freeze protection in industrial settings cannot be overstated. It is a multifaceted approach involving heat tracing, insulation, monitoring, tailored solutions, training, and environmental consideration. By adopting these strategies, industries can safeguard against winter shutdowns, ensuring their operations run smoothly and continuously, regardless of the outside temperature. This proactive approach protects equipment and investments and secures the industry's reputation as a reliable and resilient player in the market.

Ives Equipment Corp., a leader in industrial solutions, is proud to offer an extensive range of Nelson Heat Trace products, renowned for their reliability and efficiency in freeze protection and process temperature maintenance. Our dedicated team specializes in these cutting-edge systems' sales, design, and comprehensive support, ensuring your industrial operations remain uninterrupted, even in the harshest winter conditions. With our in-depth expertise, we provide tailored solutions that align perfectly with your unique requirements. Partnering with Ives Equipment Corp. means gaining access to top-tier heat tracing technology backed by a commitment to exceptional customer service and technical support. Trust us to keep your operations running smoothly, regardless of the weather.

610-768-1600
https://ivesequipment.com

Mastering Industrial Efficiency: Ives Equipment in Process Weighing

Process weighing is essential in manufacturing and industrial applications. It ensures that products meet specific quality and safety standards. Even slight weight variations can significantly influence the product's quality, safety, and effectiveness in industries where accuracy is critical.

There are two primary methods of process weighing: continuous and static.

Continuous weighing monitors materials as they continuously flow through a system. This method is prevalent in industries that handle bulk materials, such as the food, beverage, or chemical sectors, where raw materials consistently move through production lines. Continuous weighing ensures consistency in the quantity and quality of materials throughout production.

In contrast, static weighing focuses on weighing stationary items and is used when products need validation against a particular weight or standard. For instance, in packaging, static weighing ensures that packages have the correct product quantity before being sent to customers.

Batching technology ensures that products or raw materials are grouped into specific, predetermined amounts in tandem with these weighing techniques. Batching provides the right mix of components in sectors where various ingredients form a product, resulting in uniform product quality. This process is especially vital in the food and pharmaceutical sectors, where precision and consistency are crucial for health and safety.

In summary, process weighing is a determining factor in the industrial realm, assuring product quality, safety, and efficiency. Leveraging the technological strengths of Ives industrial weighing systems, industries can achieve the meticulousness and dependability necessary to thrive in the competitive marketplace.

610-768-1600
https://ivesequipment.com

Clamp-on Flow: The Benchmark in Installation Ease

Clamp-on ultrasonic flowmeters are among the most cost-effective and accurate technologies for measuring volumetric flow and are preferred in flow measurement for several reasons:

• Non-Intrusive Measurement: Unlike other flowmeters, clamp-on ultrasonic devices are installed on the exterior of the pipe. This means there's no need to cut into the pipe or halt the process for installation, leading to minimal disruption.
• Low Maintenance: Since they are externally mounted and don’t have any moving parts, these flowmeters typically require less maintenance compared to their intrusive counterparts.
• Flexibility: These flowmeters can be used for various pipe sizes and materials. Their design allows for adjustments, making them suitable for a wide range of applications.
• Cost-Effective: Installation is generally quicker and easier than intrusive meters, reducing labor costs. Plus, there's no need to purchase additional fittings or shut down the system for installation.
• Safe Measurement: Because they don't come into direct contact with the liquid or gas being measured, there's a reduced risk of contamination or leakage. This is particularly beneficial when dealing with hazardous or corrosive substances.
• Wide Range of Applications: They can measure the flow of liquids, gases, and steam, making them versatile for different industries and applications.
• No Pressure Drop: Since they are non-intrusive, there's no added resistance or obstruction in the flow, ensuring that the system operates at its optimal efficiency.
• Ability to Measure Dirty Liquids: Some ultrasonic flowmeters can measure flows even when the liquid has some impurities or particles, which might be challenging for other meter types.

Even though clamp-on flowmeters come with a low cost of ownership and advanced features, they aren't as popular as other established flow measurement systems. Some customers view clamp-on meters as challenging to install and operate.

For more information about Siemens clamp-on flow measurement in the Mid-Atlantic states, contact Ives Equipment.

610-768-1600
https://ivesequipment.com

Interface Detection in Differentiated Liquid Pipe Flow with Clamp-on Ultrasonic Meter

Interface detection in differentiated liquid pipe flow refers to identifying and monitoring the boundary between two immiscible fluids (liquids that do not mix) flowing through a pipe in process control applications. In industries such as oil and gas, petrochemicals, and wastewater treatment, it is common to have a line transporting two or more immiscible liquids, often referred to as a multiphase flow. Efficient and accurate interface detection is crucial for optimizing separation processes, minimizing product contamination, and preventing damage to equipment.

Ultrasonic sensors transmit high-frequency sound waves through the fluid and measure the time it takes for the waves to reflect the interface. By analyzing the received signals, the sensors can determine the position of the interface within the pipe.

In process control, interface detection is often combined with other control strategies, such as flow rate control or temperature control, to ensure the efficient and safe operation of the process. Accurate interface detection allows for better process optimization, reduces the risk of equipment damage due to improper fluid handling, and improves overall product quality.

The Siemens SITRANS FS230 clamp-on ultrasonic interface detector is an exceptional option for applications that necessitate the detection of differentiated liquid pipe flow. It achieves this by computing the sonic velocity and pressure while adjusting for temperature variations. This direct measurement approach for interface detection leads to significant savings in equipment utilization and slop oil treatment.

The FS230 interface detector can provide oil companies with highly accurate and dependable flow and interface information for a broad range of applications, such as:

• Detecting gasoline interfaces
• Identifying multi-product interfaces
• Determining product types
• Managing automatic batching control
• Detecting entrained water and gas presence in all products

Ives Equipment

610-768-1600

https://ivesequipment.com

Electronic Pressure and Temperature Switches

Industrial electronic pressure and temperature switches measure and control pressure and temperature in industrial processes. These devices typically consist of an electronic sensor, which measures the pressure or temperature, and an electronic control circuit, which compares the process value to a set point and generates an output signal.

The electronic sensor can be a piezoelectric, strain gauge, RTD, or thermocouple device. The electronic control circuit typically includes a microcontroller or microprocessor that can be programmed to perform various functions, such as controlling pressure or temperature, monitoring process variables, and communicating with other electronic devices.

Industrial electronic pressure and temperature switches are used in a wide range of industrial applications, including HVAC, oil and gas, chemical processing, food and beverage, and power generation. They are commonly used to control pumps, compressors, valves, and other process equipment to ensure optimal performance and safety.

Industrial electronic pressure and temperature switches have several advantages over electromechanical switches:

• Greater accuracy: Electronic switches use electronic sensing elements, which are more accurate than mechanical ones.
• Faster response time: Electronic switches can respond much faster to changes in pressure or temperature than mechanical switches.
• Greater durability: Electronic switches have no moving parts, so they are less likely to wear out or fail.
• Increased flexibility: Electronic switches can be programmed to perform a variety of functions and are easily integrated with other electronic devices.
• Lower maintenance: Electronic switches require less maintenance than mechanical switches, as they have no moving parts to wear out.
• Greater control: Electronic switches can be programmed for various set points and output multiple signals.
• Cost Savings: Electronic switches are generally less expensive over their lifetime because of their durability and lower maintenance requirements.

Ives Equipment

610-768-1600

https://ivesequipment.com

Sanitary and Hygienic Tubing, Fittings, Valves, and Pumps

Sanitary and hygienic tubes, fittings, valves, and pumps are used in a variety of industries, such as food and beverage, pharmaceuticals, and biotechnology, to convey materials and fluids in a safe and clean manner. These types of equipment are designed to meet strict standards for cleanliness and sanitation, which helps to prevent contamination and maintain the purity of the products being transported.

One of the key advantages of using sanitary and hygienic equipment is that it is designed to minimize the potential for bacterial growth. This is achieved through the use of materials that are resistant to corrosion and easy to clean, such as stainless steel and other high-grade alloys. The surfaces of these components are typically smooth and polished, which reduces the ability of bacteria to adhere to them and makes it easier to remove any contaminants that may be present.

Another important factor that contributes to the safety and purity of products conveyed through sanitary and hygienic equipment is the use of high-quality seals and gaskets. These components are designed to prevent the leakage of fluids and minimize the potential for cross-contamination between different products. They also help to maintain the integrity of the system by preventing the ingress of dust, dirt, and other contaminants.

Valves used in the sanitary and hygienic applications are designed to be easily disassembled and cleaned, some of them even can be cleaned in place (CIP). This makes it much easier to maintain the system and keep it in a sanitary condition. Pumps also have a similar design feature like the valves. The design of the pumps is critical in maintaining the purity of the products being transported. They are typically constructed with high-grade materials and feature smooth, polished surfaces that are easy to clean.

In summary, the use of sanitary and hygienic equipment provides a number of advantages when it comes to maintaining the purity and safety of products. The equipment is designed to minimize the potential for contamination, through the use of materials that are resistant to corrosion and easy to clean, high-quality seals and gaskets, and design that enable easy cleaning. All of these factors contribute to a safer and more efficient system that can help to ensure the quality and purity of the products being conveyed.

Ives Equipment

610-768-1600

https://ivesequipment.com

Low Cost Toxic, O2 and Combustible Fixed-point Gas Detection

Fixed-point gas detection systems detect and alarm for various toxic, combustible, and oxygen-deficient gases. The application of fixed-point gas detectors occurs in many industrial and commercial applications, such as refining, chemical processing plants, petrochemical plants, oil refineries, steel mills, and other heavy manufacturing facilities. Fixed-point detectors are used in many applications to detect the presence of a given gas in the atmosphere and to generate an alarm signal when that level is significant enough.

SensAir is a fixed-point gas detector system of industrial quality and affordability used for various industrial and commercial applications, including ambient gas monitoring for safety applications. Models are available for detecting hazardous gas, combustible gas, and oxygen shortage.

Ives Equipment Sales Engineers will assist you in specifying and applying the proper fixed-point gas detection system for your requirements. 

Ives Equipment

610-768-1600

https://ivesequipment.com

Industrial Gas Detection Monitors at Low Cost for a Wide Range of Critical Safety Applications

SensAir, by Sensidyne, is an industrial-grade yet cost-effective, fixed-point gas detector system usable in various industrial and commercial applications requiring ambient gas monitoring. SensAir is available in toxic gas, combustible gas, and oxygen deficit detection models.

Cost-effective

A simple, gas-specific design saves upfront costs and the overall cost of ownership.

 

High Performance

Fast response electrochemical sensors for toxic gas applications. A broad sensing range, poison-resistant catalytic bead sensors for combustible applications. And highly stable electrochemical sensors for oxygen deficiency.

 

Easy Operation and Maintenance

Bright, LED display with an intuitive interface. Easy to replace sensors for speedy preventative maintenance operation. Blind model options are available.

 

Reliable

Rugged, Explosion Proof 316 Stainless Steel and Aluminum housings field tested in harsh environments.

 

Certified Protection

Designed to protect workers and equipment. Factory Mutual (FM) and CSA Certified for Hazardous Classified Area Installation in Class 1 Div 1 & Div 2 and ATEX Zone 1 & Zone 2

For more information on Sensidyne gas detection products, contact Ives Equipment. Call 610-768-1600 or visit https://ivesequipment.com.

Siemens SITRANS P Pressure Instrumentation from Ives Equipment

SITRANS P from Siemens is a complete range of measurement instruments for measuring relative pressure, differential pressure and absolute pressure. In addition  to high measuring accuracy and ruggedness, the modular system features  superb operating convenience and functionality as well as a perfect safety concept.

Ives Equipment

610-768-1600

https://ivesequipment.com

Automation and Control Solutions for Hydrogen Production and Alternative Energy

One of the most important ways to reduce CO2 emissions in the chemical, oil, gas, paper, energy and transportation sectors is to generate and use green hydrogen from renewable sources. Electrolysis can convert electricity generated from wind, hydropower, or solar energy into hydrogen, which can then be stored in tanks, transported, and used whenever and wherever needed. Hydrogen's use is ubiquitous -  in CO2-neutral transportation, such as fuel cell vehicles, the chemical industry, steel manufacturing, and power plants. 

Process control is a primary and centralized function that responds to changes in operational consistency and load demand. Online monitoring and remote sensing advances, particularly for open-loop operations, are operated by controls and automation to develop actionable information for closed-loop control functions. In these situations, innovative automation solutions, such as those specified and implemented by Ives Equipment with flexible and integrated control technology, are required. 

With a focus on technical and economic feasibility for producing alternative energy and hydrogen fuels, Ives Equipment automation expertise provides exceptional control system experience that saves time and money and improves safety.

Ives Equipment

610-768-1600

https://ivesequipment.com

Nelson Heat Trace Design Suite by Emerson: Online Software Used to Develop Bills of Materials and Detailed Design Documents

Nelson Heat Trace Design Suite is an interactive website that enhances client productivity by simplifying and speeding up the specification of Nelson's products. Thanks to this solution, customers may use Nelson heating cables to swiftly create and install a broad range of systems. It is a web-based utility accessible 24 hours a day, seven days a week from any Internet-connected desktop or mobile device and used to develop bills of materials and detailed heat trace designs.

Nelson Design Suite began with Nelson Heat Trace Designer and has since expanded to include commercial applications such as Nelson Snow Melt, Roof and Gutter Deicing, Floor Warming, Frost Heave, and Hot Water Maintenance. 

An individual user or a workgroup submits project information and the data for ongoing and finished projects. The data are readily shared, minimizing needless duplication of labor. Importing project information from customer-generated spreadsheets and database files is also available, resulting in a more straightforward design process. 

Nelson Design Suite runs from Emerson's secure network, and access to the password-protected site requires email verification.

Ives Equipment will collaborate with customers to design their systems or provide onsite training on how to use the program and offer engineered isometric installation drawings.

Ives Equipment.
610-768-1600
https://ivesequipment.com

Excela™ Electronic Switch Increases Efficiency in Industrial Plants

Excela™ is the first switch of its kind. D designed to provide plant operators with an affordable way to upgrade to electronic performance, Excela™ has only two wires and retrofits quickly into existing mechanical switch infrastructure. This innovative, high-quality electronic pressure and temperature switch provide everything operators require for improved performance at an affordable price.

DOWNLOAD THE EXCELA™ BROCHURE HERE

Excela™ is particularly relevant for industrial plant upgrades because of the ease of maintenance and low costs associated with electronic switches installed in the existing two-wire mechanical switch infrastructure. Upgrades to ruggedly reliable, cutting-edge technology are simple, quick, and inexpensive. Unlike other options, which require reprogramming set points or other adjustments, making the transition difficult and costly, electronic switches provide an easy alternative.

The United Electric Excela™ provides:

• Two wire design allows for easy integration and lower initial costs.
• Simple programming and precision settings for better operational control and performance.
• LED display and red/green indicator lights provide visual status of operational performance.
• Rugged, solid state design delivers reliable performance, low maintenance, and lower cost of ownership.

For more information, contact Ives Equipment. Call 610-768-1600 or visit https://ivesequipment.com.

SensAlarm FLEX All-in-1 Universal Fixed Point Gas Detection System

Turn-Key Solution for Wide Range of Critical Safety Applications

SensAlarm FLEX is a complete gas detection system in a single enclosure. The system includes built-in LED strobes, a horn, and a highly visible 7" color LCD screen. SensAlarm FLEX is built around an advanced Intelligent Sensor platform that includes non-volatile memory for all key application variables and sensor data. A non-intrusive user interface allows for operational customization as well as access to sensor life parameters, TWA alarms, calibration data, and other data with date and time recording.

SensAlarm Plus is the ideal gas monitoring solution for labs, gas cylinder storage, industrial work areas, control room protection, or other applications where users benefit from a packaged gas detection system that works with all SensAlert Plus sensors.

All Sensidyne Plus Series sensors are supported by the SensAlarm FLEX sensor interfaces. Remote mounting the sensor up to 100 feet away simplifies monitoring in high, low, or adjacent locations. When a sensor is plugged in, the automatic uploading of variables, alarm values, and sensor information greatly simplifies installation and maintenance. Transportable calibration enables sensor calibration at the point of installation or in a workshop, followed by sensor hot-swapping in the field.

For more information contact Ives Equipment.
610-768-1600
https://ivesequipment.com

100% Hygienic Tank Cleaning Coverage & Water and Chemical Savings with Alfa Laval PlusClean® Nozzle

In the food, dairy beverage farmer, and personal care industries, sufficient tank cleaning can challenge certain products. It's not just about the tank walls. Internals like agitators connections and coils can create shadow areas with a high risk of product contamination. Solving this has meant techniques like spray balls, retractable cleaning devices, or the fill and dump method. These consume time, significant cleaning media, and energy, and they compromise hygienic safety.

Alfa Laval PlusClean® makes this challenge a thing of the past. This new cleaning nozzle ensures 100% cleaning coverage, even in shadow areas. Installed flush with the tank wall it, doesn't interfere with other internals in the tank and can even be used in tanks with components close to the walls.

Activated during cleaning-in-place, PlusClean® reduces water and chemical consumption by up to 80 percent and delivers a spray pattern optimized to cover shadow areas. It thereby guarantees 100 cleaning coverage regardless of your specific tank design, while a revolutionary built-in adjustment function makes installation and operation effective and easy.

PlusClean® is available with a pneumatic driven option combined with alpha level think top for intelligent control. It also comes in an ultra-pure version with the comprehensive Alfa Laval Q-doc documentation package.

With 100 cleaning coverage, the alpha level PlusClean® cleaning nozzle eliminates risk while reducing water and cleaning media consumption. It's easy to install, simple to use, and delivers rapid payback time.

For more information, contact:

Ives Equipment

https://ivesequipment.com

(877) 768-1600 

Lead-Free Solenoid Valves

Lead is a highly poisonous substance. Manufacturers of drinking water fountains, reverse osmosis systems, coffee makers, and commercial kitchen equipment are affected by strict US safety standards. Soldering flux having a lead content of more than 0.2 percent, or a weighted average of 0.25 percent lead in the wetted surfaces of pipes, pipe fittings, plumbing fittings, and fixtures, cannot be used in a lead-free system. Lead-free is a cumulative term under the law. 

As a result, Ives Equipment and ASCO offer various lead-free valve options that comply with the new rules, are NSF certified, and are available in the industry's most comprehensive range of pipe sizes, pressure or temperature ratings, and flow coefficients. 

Customers can meet the safety regulations for components of purifying water systems by using reliable, readily available NSF-certified fluid control products and solutions.  ASCO offers the broadest selection of pipe size, pressure or temperature ratings, and flow coefficients in the market, all of which meet the new rules. 

LEAD-FREE BRASS SOLENOID VALVES

ASCO offers lead-free brass construction in their general service solenoid valves with the same proven performance, reliability, and quick availability as their brass solenoid valve equivalents. 

PLASTIC AND COMPOSITE SOLENOID VALVES

Solenoid valves made of composites or plastics have the benefit of being lead-free from the outset. They come in a variety of pipe diameters and shapes, including those used in drinking water systems. For residential and commercial drinking water services, these valves are presently possibly the most popular option. ASCO offers a comprehensive selection of NSF-certified composite valves to fulfill the needs of the industry. 

STAINLESS STEEL VALVES

Stainless steel, another lead-free option, provides compliance in a durable metal body. This material's valves have the most extensive range of properties in categories, including pipe size, pressure or temperature ratings, and flow coefficient in the industry (Cv).

For more information, contact Ives Equipment.
877-768-1600
https://ivesequipment.com

Fixed Gas Detection Factory Service from Sensidyne and Ives Equipment

Fixed gas detectors are commonly found in large industrial facilities where explosive or noxious fumes, vapors or liquids exist.  Fixed gas detectors are used to identify significant leaks and provide an early warning of  leaking from a specific system. Relays and adjustable alarm point settings are used to configure fixed gas detection systems. Fixed gas detectors respond swiftly to atmospheric threats thanks to these settings. Opening and closing ventilation and exhaust fans, triggering visual and audio alerts, and closing valves are just a few of the functions they can do. 

Industrial safety professionals understand how critical it is to keep essential safety instruments calibrated and serviced. Infrequent sensor calibration reduces the accuracy of gas detection readings and may result in the failure to detect gas leaks, resulting in an unprotected zone. 

And now might be a good time to perform some preventative maintenance. 

To learn more about Sensidyne's Fixed Gas Detection Factory Service contact Ives Equipment. Call them at (877) 768-1600 or visit them at https://ivesequipment.com.

The UE 12 Series - SIL 2, 316 SS, Pressure, Differential Pressure & Temperature Switches

The United Electric 12 Series hazardous location switches are excellent for use in demanding settings where space is limited. In most models, a snap-action Belleville spring assembly offers vibration resistance and extended switch life. In addition, the 316 stainless steel shell and hermetically sealed switch provide rugged environmental protection. 

UE 12 SERIES FEATURES

• UL, cUL, ATEX and IECEx approved for Div. 1 or Zone 1 hazardous locations; CE compliant
• Dual seal compliant to ANSI/ISA 12.27.01 & NEC 501.17
• Many models compliant to NACE MR0175.
• Snap-acting Belleville spring for long life, vibration resistance and stability
• Optional Hastelloy and Monel  sensor material for corrosive media
• Mounting bracket available for retrofit applications
• 72" leadwires
• 3-year warranty

For more information, contact Ives Equipment.
877-768-1600
https://ivesequipment.com

How Often Should You Calibrate Your Toxic/Flammable Gas Detector?

Reprinted with permission from the United Electric Controls Blog.

When we think of gas detector calibration and how often it must be performed, it is dependent on many variables. First and foremost is determining if a gas sensor is out of calibration.

The best way to establish this is through a “bump” or functional test using a certified standard gas mixture of known concentration. If the device is functioning properly and still measuring gas within tolerance, calibration is unnecessary. Bump testing should be performed as regular maintenance on any gas detector. With the frequency depending on the sensor technology, manufacturer recommendations, specific company standard operating procedures and environment.

The two most common sensor types are NDIR and Electrochemical.

NDIR sensors tend not to drift and are calibrated prior to shipment. They require a bump testing frequency of 6 months or less to ensure performance is consistent. Calibration is only necessary if bump testing indicates the sensor is out of specification. Electrochemical sensors tend to drift over time and require bump testing every 3 to 6 months. Calibration is recommended annually or if bump testing indicates an out of spec sensor.

Due to the technology of electrochemical sensors, they will deplete over time and more rapidly if exposed to the target gas. They can also be poisoned if exposed to certain gases. If this is a risk, then bump testing more frequently is prudent. Calibration frequency can also be dependent on gas detector relevance. If it is a portable device, then it is pragmatic to bench calibrate before utilizing it in the field. If an area is planned to have significant traffic or work, then calibration should be performed for this event.

The sensor technology industry is constantly evolving, and with that newer sensors are assuring longer periods between calibration, or potentially no need to calibrate at all.

Using newly developed materials and software, sensors may last thousands of cycles without any performance decay, even if exposed to extreme environments or chemicals. The future is markedly promising.

Remember, the most important reason to calibrate your Vanguard Gas Detector is to provide accurate gas concentration readings in order that it could prevent illness, injury or death to personnel in the area. Your Vanguard may be exposed to extreme environments such as high or low temperatures, high or low humidity, or even harsh chemicals that may require more frequent calibration.  With proper maintenance, your Vanguard can provide the safety your team deserves.

For more information about fixed toxic and flammable gas detection systems contact Ives Equipment. Call them at (877) 768-1600 or visit their website at https://ivesequipment.com.